6 Overlooked Mistakes That Can Cause Big Issues
When it comes to forklift safety, most people focus on the basics: seatbelts, speed limits, and load limits. But often, it’s the less obvious mistakes that lead to the biggest problems. Here are six commonly overlooked forklift mistakes that every operator should be aware of.
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1. Overconfidence — The Silent Risk
Experienced operators can sometimes become too comfortable with their skills, leading them to skip essential safety checks. While confidence is good, overconfidence can result in missed steps, like forgetting a pre-shift inspection or ignoring potential hazards.
**Tip**: Treat every operation as if it’s your first. Run through your safety checklist each time you get on a forklift, paying close attention to equipment condition, load, and environment. No matter how experienced you are, that little step goes a long way in staying safe.
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2. Quick Fixes on Load Stability
We’ve all been there — trying to adjust a load on the fly to save a few seconds. Maybe you shift it just a bit to one side or strap it in last minute. But forklifts aren’t made for balancing acts, and these “quick fixes” are just accidents waiting to happen.Tip: Take the time to fully center and secure your load every time. Rushing through this process may save a few seconds but can result in tip-overs or dropped items that cost much more in the long run.
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3. Ignoring Terrain Changes
Forklifts don’t handle the same way on every surface. Moving from concrete to gravel, navigating inclines, or even working on damp or slippery ground can drastically change handling. Many operators underestimate these changes and fail to adjust their driving habits.Tip: Pause and assess before moving to a different surface. Slow down on uneven terrain, watch for inclines, and avoid risky paths if possible. A slight adjustment in speed or path can make a big difference.
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4. Poor Communication with Pedestrians and Other Operators
Even if you’re hyper-aware of your surroundings, others might not be. Relying on others to “see you” without making an effort to communicate your movements is a recipe for close calls and potential accidents.Tip: Use hand signals, horns, or even verbal call-outs to alert pedestrians and other operators to your position, especially when navigating corners or moving in busy areas. Clear communication creates a safer environment for everyone.
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5. Underestimating Weather Conditions
Forklifts may look tough, but they’re still affected by the weather. Rain, snow, or even heavy dust can reduce tire traction and visibility. Many operators forget to adapt their driving for these conditions, leading to increased risks of slips and skids.Tip: Treat bad weather as a warning sign. Slow down, increase following distance, and avoid wet or icy surfaces whenever possible. Don’t assume your forklift is an all-terrain vehicle — it has limits just like any other machine.
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6.Skipping Battery and Fuel Checks
Running out of battery or fuel during an operation might seem like a minor inconvenience, but it’s actually a safety risk. Losing power mid-task can leave you stranded in high-traffic areas, destabilize a load, or disrupt your workflow.Tip: Make battery and fuel checks a non-negotiable part of your daily routine. Keep an eye on power levels throughout your shift, and plan refuels in advance. Preventing a power drop is worth the extra few minutes it takes.
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